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Horizontal Autoclave

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MOQ : 1 Piece

Horizontal Autoclave Specification

Type
Horizontal Rectangular Triple Walled Autoclave

Chamber Size
600 x 600 x 1200 mm

Chamber Thickness
5-8 mm (Stainless steel)

Outer Size
Approx. 1750 x 700 x 1400 mm

Compressed Air
0.6-0.8 MPa

Door Type
Radial locking, motorized horizontal slide door

Design Pressure
2.2 bar

Working Pressure
1.2 bar

Design Temperature
150C

Heat Uniform
1.5C throughout chamber

Insulation
High-temperature resistant mineral wool

Net Weight
Approx. 650-900 kg (depending on chamber size)

Recording Parameters
Digital printout/USB output of temperature, pressure, and time

Spraying Mode
Direct steam and uniform showering

Outer Trolley
Stainless steel, removable

Inner Trolley
Stainless steel cage type, perforated

Spraying Piping
316L stainless steel pipeline for uniform spraying

Steam
Saturated steam (external supply or built-in generator)

Sterilizing Temperature
121C

Working Temperature
134C Max

Sterilization Time
0-99 minutes adjustable

Temperature Scope
105C-134C

Piping System
304/316L Stainless steel, corrosion-resistant

Valves
Pressure relief, safety, steam inlet/outlet valves (SS)

Power Consumption
12-18 kW (based on size/model)

Horizontal Autoclave Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
2 Week

About Horizontal Autoclave

Horizontal Rectangular High Pressure Autoclave

The inner/outer chamber, steam jacket and boiler are made of heavy gauge SS with leak proof argon arc welding.

The space between the outer chamber and steam jacket is filled with glass wool to minimize thermal losses.
Hydraulically tested to withstand 2.5 times the working pressure.
Steam boiler is fitted with water level indicator, pressure gauge, low water cut off device and automatic pressure control devices. Fitted with safety valve as a safety device.
Drain valve is fitted at the side bottom for easy draining/clearing.
This affords a complete safety to the working personnel against explosive opening.
Two separate valves are provided for evacuating steam from inner chamber and jacket as and when desired.
Sterilization cycle is controlled by single point multiport valve.
The chamber is fitted with spring loaded safety valve and a dead weight release valve.
To work on 220/230 or 440 volts, 3 phase, 50 Hz AC supply.

DESCRIPTION

Model No.	18 x 18 x 36	18 x 24 x 36	24 x 24 x 30	24 x 24 x 48	36 x 36 x 60	36 x 36 x 72
Inner Dimension	450 x 450 x 900	450 x 600 x 900	600 x 600 x 900	600 x 600 x 1200	900 x 900 x 1500	900 x 900 x 1800
Capacity	180 Litres	240 Litres	320 Litres	430 Litres	1300 Litres	1500 Litres
Heater Load	12 KW	12 KW	18 KW	18 KW	27 KW	27 KW

TECHNICAL SPECIFICATION:-

Gasket: made of joint less silicon rubber.
Exhaust pressure: manual through the exhaust valve
Sterilizing pressure: 1.2 to 1.5 kgf/cm2 (15 to 20 psi) at 121 C
Operating pressure: from 15 psi to 20 psi
Pressure gauge: 0.2.1 kgf/cm2 (30 psi)
Tubular stand and supporting ring: made of mild steel or stainless steel

Pressure Vessel= SS 304 Grade Stainless Steel
Top Lid=SS 304 Grade Stainless Steel
External Wall=SS 304 Grade Stainless Steel
Basket= SS 304 High Grade Stainless Steel

1. Automatic pressure cut off switch
2. Digital temperature indicator cum controller
3. Vacuum breaker
4. Water level indicator
5. Automatic self locking system
6. Automatic low water cut off switch
7. Moisture trap

Advanced Touchscreen Control System

The autoclave is managed via a sophisticated PLC-based HMI touchscreen interface, enabling easy setup and monitoring of all cycle parameters. Digital displays show real-time temperature and pressure, ensuring clear visibility throughout the sterilization process. Both preset programs and user-defined cycles offer versatility in usage.

Superior Safety and Compliance

This unit integrates critical safety features, including over-temperature and over-pressure protections with audible alarms. The autoclave is CE marked, conforming to GMP and ISO13485 standards, and features a radial locking motorized horizontal door for secure operation. Pressure relief, safety, and steam inlet/outlet valves enhance safety during all cycles.

Robust Construction and Hygiene

Manufactured from highly polished 316L stainless steel internally, and powder-coated mild steel or optional full stainless steel externally, this autoclave ensures high hygiene standards, durability, and corrosion resistance. The triple-walled rectangular chamber and insulated design optimize heat retention and safety.

Smart Water Management and Draining

Equipped with an automatic water level sensor and refill system, the autoclave maintains proper water supply during operations. The draining system is automatic and linked to a safety cut-off, reducing manual interventions and promoting efficient workflow.

Flexible Data Recording and Export Options

Digital printouts or USB exports of sterilization temperature, pressure, and time are available for documentation. Optional accessories such as barcode printer and Wi-Fi data export provide advanced traceability and integration with laboratory management systems.

FAQs of Horizontal Autoclave:

Q: How does the fully automatic PLC-based controller improve autoclave operation?

A: The PLC-based HMI touchscreen controller simplifies operation by allowing users to select preset or custom sterilization cycles, monitor temperature and pressure digitally, and adjust settings quickly. Automating cycle execution reduces human error and increases process reliability.

Q: What safety features are included in this autoclave model?

A: Safety is prioritized with over-temperature and over-pressure protections, built-in audible alarms, radial locking motorized door, pressure relief and safety valves, automatic water level monitoring, and a safety cut-off on the draining system. These measures minimize operational risks and protect users and equipment.

Q: When should the built-in test ports be used?

A: Test ports provided on the autoclave are used during calibration and validation procedures, generally performed during commissioning, periodic maintenance, or quality audits, to verify accurate temperature and pressure readings for regulatory compliance.

Q: Where can this horizontal autoclave be installed?

A: This autoclave is ideal for installation in hospitals, pharmaceutical manufacturing facilities, laboratories, and medical device production units across India and internationally, wherever validated large-volume sterilization is required.

Q: What is the sterilization process and typical cycle duration in this autoclave?

A: Sterilization is performed with saturated steam at up to 134C, using direct steam and uniform spraying via 316L stainless piping. Cycle duration is adjustable from 0 to 99 minutes, depending on chamber load and desired sterilization parameters.

Q: How is water managed during the sterilization cycle?

A: Water management is automated; the system uses a sensor to monitor levels and refills as needed, ensuring uninterrupted operation. Draining occurs automatically at cycle end with a safety cut-off to prevent accidental spillage.

Q: What are the key benefits of using this autoclave for sterilization?

A: Benefits include reliable and validated sterilization, user-friendly PLC-based controls, extensive safety features, efficient water and draining management, durable construction, flexible documentation options, and full compliance with GMP and ISO standards, ensuring consistent results and easy traceability.

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